A methodology for phase characterization in pellet feed using digital microscopy and deep learning

•Recognition of iron minerals in optical microscopy images by Deep Learning;•Use of the Mask R-CNN algorithm for instance segmentation;•Training two models to identify different particle classes in pellet feed;•Validation metrics greater than 78% were obtained for the BF Model;•For the CPOL Model, validation metrics of around 90% were obtained. This work proposes a new method for characterizing pellet feed, employing Deep Learning (DL) and Convolutional Neural Networks (CNNs). The main minerals in the composition of the studied pellet feed are hematite, magnetite, goethite, and quartz. Over time, several characterization methodologies have been developed that use Digital Microscopy and Image Analysis tools. The greatest difficulties in this characterization lie in differentiating the textures of hematite particles, the different shapes of their crystals, or discriminating between quartz and resin in reflected light optical microscopy images. This work proposes a mineral characterization methodology based on the Mask R-CNN algorithm. The goal is to perform instance segmentation, that is, to identify, classify, and segment objects in the images. Two DL models were combined: the BF Model performs instance segmentation for the compact, porous, martite, and goethite classes in images obtained in Bright Field mode, and the CPOL Model uses images acquired in Circularly Polarized Light to segment the monocrystalline, polycrystalline, and martite classes. An F1-score of around 80% was obtained for the BF Model and around 90% for the CPOL Model. The results were promising and can be improved as the training image database increases.