Reduction of the core size and power losses by using soft magnetic material for a single-phase induction motor

•Reducing the sizing by using soft magnetic core materials in single-phase induction motors.•Designing of higher efficiency single-phase induction motors with high flux density low specific core loss characteristics.•Developing a modern design approach and performance comparisons of single-phase induction motors with FEA software. Induction motors are widely used in our daily life and industrial machines. Single-phase induction motors with small power, manufactured with few horsepowers (HP), are preferred as compressor motors for household refrigerators and air conditioners. This inevitably leads to the lower energy consumption of compressor systems and requirements for a more compact design. In this study, a single-phase induction motor manufactured with classical core material for a certain power value is modeled using finite element analysis (FEA) software and the power losses are investigated. Later, this electric motor is designed with 6.5% SiFe jfe super core material, one of the soft magnetic core materials, for the same power value and comparative performance studies are performed. In these comparisons, mechanical volume and weight for the motor dimensions, electrical power losses and electromagnetic parameters are studied. It is therefore recommended that the jfe super core material, which has become popular in recent years, be used for the manufacture of single-phase induction motors, which are often used in household appliances.