Synthesis of poly(vinyl acetate)-graft-polystyrene by a combination of cobalt-mediated radical polymerization and atom transfer radical polymerization

Vinyl acetate and vinyl chloroacetate were copolymerized in the presence of a bis(trifluoro‐2,4‐pentanedionato)cobalt(II) complex and 2,2′‐azobis(4‐methoxy‐2,4‐dimethylvaleronitrile) at 30 °C, forming a cobalt‐capped poly(vinyl acetate‐co‐vinyl chloroacetate). The addition of 2,2,6,6‐tetramethyl‐1‐piperidinyloxy after a certain degree of copolymerization was reached afforded 2,2,6,6‐tetramethyl‐1‐piperidinyloxy‐terminated poly(vinyl acetate‐co‐vinyl chloroacetate) (PVOAc–MI; number‐average molecular weight = 31,000, weight‐average molecular weight/number‐average molecular weight = 1.24). A 1H NMR study of the resulting PVOAc–MI revealed quantitative terminal 2,2,6,6‐tetramethyl‐1‐piperidinyloxy functionality and the presence of 5.5 mol % vinyl chloroacetate in the copolymer. The atom transfer radical polymerization (ATRP) of styrene (St) was studied with ethyl chloroacetate as a model initiator and five different Cu‐based catalysts. Catalysts with bis(2‐pyridylmethyl)octadecylamine (BPMODA) or tris(2‐pyridylmethyl)amine (TPMA) ligands provided the highest initiation efficiency and best control over the polymerization of St. The grafting‐from ATRP of St from PVOAc–MI catalyzed by copper complexes with BPMODA or TPMA ligands provided poly(vinyl acetate)‐graft‐polystyrene copolymers with relatively high polydispersity (>1.5) because of intermolecular coupling between growing polystyrene (PSt) grafts. After the hydrolysis of the graft copolymers, the cleaved PSt side chains had a monomodal molecular weight distribution with some tailing toward the lower number‐average molecular weight region because of termination. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 447–459, 2007 The cobalt‐mediated radical polymerization of vinyl acetate and vinyl chloroacetate and subsequent addition of 2,2,6,6‐tetramethyl‐1‐piperidinyloxy afforded a 2,2,6,6‐tetramethyl‐1‐piperidinyloxy‐terminated macroinitiator in a well‐controlled fashion. Then, poly(vinyl acetate)‐graft‐polystyrene was prepared through the grafting‐from atom transfer radical polymerization of styrene with the macroinitiator poly (vinyl acetate‐co‐vinyl chloroacetate) in the presence of copper complexes formed with bis(2‐pyridylmethyl)octadecylamine or tris(2‐pyridylmethyl)amine ligands.